Brand New Cutters And Carbide Insert Shapes From Iscar To Better Enhance The Machining Process
Iscar is launching Penta 34 carbide inserts with a new PB chipformer. The PB chipformer incorporates a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer utilizing a dissimilar frontal edge.
The brand new chipformer was intended for machining soft materials. It is an superb solution for parting bearing steel and other extraordinarily ductile materials. It can be used at low feed: 0.03 to 0.10 mm/rev.
The combination of the new chipformer and IC908 grade provides excellent chip breaking and tool life results. The Penta 34-PB is available in a 1.5 to 3.0 mm width range, made from the ingenuous IC908 PVD coated grade. The new family expands the application range of Iscar's most cost effective grooving and parting PENTA 34 carbide inserts. The Penta 34-PB, when examined to a competitor's tool, is a attractive solution for machining any soft and ductile material.
Iscar's Upgrades for Parting
Iscar has developed a new family of reinforced Tang-Grip blades for the applauded TRAUB (TNL and TNK models) and INDEX (MS18C model) turn/mill machines. These blades, due to their reinforced construction, can be utilized in long overhang. Only the part of the blade essential for penetration (cutting depth) has a reduced width. The rest is thick, which provides upgraded rigidity and stiffness. These blades are an remarkable solution for parting and grooving in between the main and sub-spindle of turn/mill machines. The single-ended insert has a very rigid clamping and therefore provides a very important advantage over any other system.
Further additions to Iscar's Grip family are Do-Grip carbide inserts made from the cutting edge Sumo Tec carbide grades: IC807 IC808 and IC830. The brand new Sumo Tec grades notably increase insert life, due to the greatest advanced coating technology followed by a distinctive surface treatment. This also provides improved tool life due to low surface stress and an evenly coated top surface. The even surface contributes to constant uninterrupted chip flow, less introduced heat and less friction. The new process refines toughness and chipping resistance and thus lessens friction and built-up edge. This in turn expands and prolongs tool life at elevated machining conditions for all types of work piece materials. The new PVD process is composed of Iscar's AL-TEC coating technology, utilizing the unique surface treatment.
Iscar's Chip Splitting Inserts
Iscar's completely new HM90 APCR 220605-CS grooved carbide inserts put an end to chip jamming troubles in rough milling of aluminum, where chips can pile up. They are a part of Iscar's growing Helialu HM90 line of inserts made precisely for aluminum milling. With 2 grooves pressed into all polished cutting face, the inserts split aluminum chips into a easy size for easy, reliable evacuation despite the application's characteristic high chip volume. The 22 mm inserts, each with two edges, are designed to optimize metal removal over the complete range of aluminum roughing conditions, from high power/low speed to high power/high speed. They work specifically well with Iscar's completely new HM90 EAL/FAL...22 aluminum rough milling cutters. Besides dependably clearing chips, the inserts conserve power and diminish chatter in long-overhang setups. The inserts feature a cavity on the bottom to make certain correct mounting in cutter chip pockets equipped with standard spring pins. For best chip control, Iscar recommends using the HM90 APCR chip-splitting insert only in cutters with an even number of flutes.
The Newest In Carbide Endmill Designs In A Extensive And Effective Line From Iscar Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
A Number Of Improvements Have Extended Iscar's Families Of Indexable Endmills For Increased Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Iscar Announces A Completely New Family Of Slitting Cutters Utilizing Tang-Grip Technology And The Durability Of Sumo Tec Grades Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Cutting Edge End Mills By Iscar Can Raise Productivity While Shrinking Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
A Couple Of The Numerous Improvements In Carbide Inserts From Iscar From Over The Last Decade Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
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